System Upgrade: Sanitary Brewery Piping Installation
The Challenge
HPS has been a leader in sanitary process piping systems for over 30 years, and one of our favorite types of customers is beverage production plants. Recently, an award-winning microbrewery needed a mechanical contractor to modify and add transfer lines to their production facility.
The job was multifaceted, requiring uphill and downhill stainless transfer lines, CIP system piping, adding sanitary ferrules for existing piping, equipment and piping racks, structural steel legs for an outdoor piece of equipment, and piping insulation. The customer chose HPS for this complex project after another local Brewmaster referred us for our diverse mechanical capabilities, quick response time, and knowledge of sanitary brewery piping systems.
The Strategy
Our team knew it was important to limit any impact on the brewery’s production, so we decided to detail and prefabricate many of the modifications off-site in our piping fabrication shop. Using an orbital TIG welding machine, our certified ASME Section IX welders fabricated the piping out of 304 and 316L stainless steel to meet 3A sanitary standards for the food and beverage industry.
We completed the final installation on a day the bottling crew was not working. Off-site fabrication of the sanitary brewery piping meant we could come to the facility and quickly incorporate the modifications with minimal disruption to its daily operations.
The Result
Our team was able to complete the project in two weeks, and exceed the customer’s expectations in the process. In fact, on our last day of work, the owner asked if we also did steam piping and glycol piping – the answer was a resounding yes! We were proud to be selected as a trusted partner in the tight-knit brewing community and we look forward to many more projects to come.
HPS not only performs sanitary brewery piping installation, but also fabricates carbon steel steam lines and glycol systems, copper piping, PVC plastic, non-process systems, custom parts such as sanitary hoses, and tank rigging services. As your brewing, distilling, or winemaking facilities grow and evolve, remember that quality and doing it right the first time are the keys to reducing costs and downtime. Whether on-site installations, off-site custom fabrications or general facility maintenance, we are here to help!
To talk through a challenge at your facility, contact our team.
Obtaining the weld quality you need
Learn about the skills and resources necessary for successful cleanroom welding.
Using an orbital welding process, our team installed 316L stainless steel ammonia and silane lines with coaxial tubing to create a double contained system. VCR and compression fittings secured the 15Ra, 1/4″ x 1/2” coaxial gas lines.
Upon completion of the installation, a pressure test was performed on both the inner 1/4” process line and the outer 1/2” containment line, as well as analytical testing to confirm purity. The finished product, which met the international SEMI standards for cleanroom safety and cleanliness, was turned over to the customer in three weeks.
The Result
This multi-step gas cabinet relocation and installation demonstrated that in addition to our work in smaller research and development labs, HPS also executes projects in larger semiconductor manufacturing plants. This project demanded HPS’ expertise with ultra-high purity cleanroom piping systems as well as double containment coaxial systems for hazardous materials.
The customer chose our team for our strong industry reputation and extensive resume, and we provided them with competitive pricing and flexible start and completion dates to meet their manufacturing schedule.
Think we can work together to solve a similar problem in your facility? Contact us now.
Contact High Purity Systems
Have a question about a piping challenge? Want to discuss an upcoming project? Let’s talk.